By 2025, industrial robot arms will play a central role in automation—from assembly lines to logistics hubs. But without proper cable management, malfunctions, cable breaks, or unexpected downtime can quickly occur. In this article, we discuss the latest, most efficient solutions for cable routing on robot arms.
Whether you work with 6-axis industrial robots or collaborative robots (CoBots), a well-chosen cable management system protects your investment and significantly increases uptime.
Why is cable management crucial in robotics?
Robotic arms make thousands of movements every day. Loose cables and hoses wear out faster, become entangled, or pull themselves loose. This leads to:
- Mechanical damage to cables and connectors
- Robot failure
- High maintenance costs
- Production loss
A well-designed cable management system such as that from REIKU GmbH prevents these problems.
Top 3 cable management solutions for robotic arms
1. 🔧 REIKU Cable Saver™ System
The REIKU Cable Saver system is specially designed for 6-axis industrial robot arms. The system uses:
- Flexible corrugated pipes
- Strong clamping rings and mounting brackets
- Rotating flange fasteners to absorb torsion
Advantages:
- Less stress on cables
- Quick installation and disassembly
- Extremely durable in heavy-duty applications (e.g., welding, spraying)
Let us help you with appropriate cable management advice
2. 🤝 REIKU CoBot Saver Kits
For collaborative robots (such as Universal Robots, FANUC CRX, or Doosan), REIKU offers a lightweight system:
- Available with Velcro or metal straps
- Compatible with cobot movements and design
- Available in various diameters (23, 29, 36 mm)
Advantages:
- Maintains flexibility and safety
- Do not damage the robot
- Easy assembly without tools
3. 🛡️ Two-piece pipe systems
Ideal for situations where existing cables cannot be disconnected. REIKU offers modular, snap-open conduits for quick installation around existing cabling.
Advantages:
- Time savings during assembly
- Reusable
- Compatible with various fitting options
Key trends in 2025
- Greater focus on sustainability: Cable systems must be able to withstand millions of cycles.
- More compact robots require smarter routing: Slim, flexible hoses are gaining ground.
- Faster implementation: Time = money. Plug-and-play kits are becoming standard.
Conclusion: Invest in cable management, prevent downtime
Proper cable routing increases cable service life, prevents unplanned downtime, and improves safety. Whether you work with a heavy ABB robot or a light UR10e, REIKU has a solution that quickly pays for itself.
📥 Want to know more?
Do you have a question about your robot application?
Please contact our team or leave a message —we are happy to assist you.
