Cables twisting in the carrier?How to prevent corkscrewing.

A cable that twists into a spiral in the carrier, the so-called corkscrew, breaks sooner or later. The cause almost always lies in how the cable was laid in and fixed.

Inserting cables into a cable carrier in the workshop

Is a cable already creeping out of the carrier or lying in a spiral? Have it re-laid before the cores break.

+31 88 002 3500

Symptoms

Do you recognise this?

  • Cables lying in a spiral
  • Cables that creep out at the fixed point or the driver
  • Cables lying stacked on top of each other
  • Sheath with twist marks or creases

You can check this yourself

  • Are the cables laid in stress-free and straight?
  • Are they fixed at both ends?
  • Does each cable have its own place with dividers?
  • Are these highly flexible cables?

Causes

What it is usually down to

Often several causes play a role at once. We look at the carrier, the installation and the movement together.

Let us take a look Do you already know which part is broken? Request it straight away
  1. 01Cable inserted twisted

    A cable that comes off the reel with a twist and is laid in like that holds that tension and starts to twist as soon as it moves.

  2. 02No strain relief

    If it is not fixed at both ends, the cable can move lengthways and push up.

  3. 03Too much space or no layout

    Cables that can slide freely through the cross-section end up lying over each other.

  4. 04Cable not suitable

    Cables not built for moving use start to twist sooner.

Step by step

Fix it yourself

Have a fitter in house and want to do it yourself? This is the order we follow too.

Level
Medium

What you need

  • Tool for the cross bars and strain relief
  • Dividers from the same series
  • A second person to guide the cable

Safety first. Only work on a machine that is stationary, de-energised and locked out against switching on. Secure axes that can move or drop. Follow your company's safety rules.

  1. (01)

    Machine in the middle position

    Put the carrier in its middle position, so the cables lie as straight as possible at rest.

  2. (02)

    Detach cable

    Open the carrier and detach the strain relief on one side. Let the cable untwist until it lies free of tension.

  3. (03)

    Lay in straight

    Lay the cable back in its own place without twisting. A line on the sheath helps you see whether it is twisted.

  4. (04)

    Apply layout

    Place dividers so that each cable has its own compartment and cannot slide over another.

  5. (05)

    Securing and testing

    Fit the strain relief on both sides and let the machine move slowly. Check that the cable stays straight.

When to stop

Are the cores already damaged, or is the cable in a spiral that will no longer lie straight? Then the cable needs replacing.

Solution

Prefer to have it fixed? This is how we do it

Not just replacing, but making sure it does not happen again.

01Insert again
Unroll cables stress-free and lay them straight, at the right length.
02Layout and strain relief
Dividers and strain relief at both ends keep every cable in place.
03Have it fully assembled
We also supply the carrier complete with inserted and secured cables.

Range

Series that prevent this

Full range

Frequently asked questions

About: cables twist in the carrier

Troubleshooting guide

Other faults

All faults

Fault

Prefer us to
take a look?

Send a photo or video of the carrier and tell us what is happening. A specialist will look into it with you.

Call a specialist
Grego ErnstTieme ErnstOlaf OttenBas EgberinkDaan van Weeghel

11 specialists in Ruurlo
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